Mazak - VARIAXIS J-500/5XPL-MIL-MAZ-2022-00001

• CNC control: MAZATROL SmoothX with 19-inch colour touchscreen

Working capacity and travels

• A-axis tilt: -120° to +30°

• C-axis rotation: ±360°

• A/C indexing increment: 0.0001°

• Rapid traverse X/Y/Z: 30,000 mm/min

• Max cutting feed X/Y/Z: 30,000 mm/min

• A-axis index time: 0.6 s per 90°

• C-axis index time: 0.55 s per 90° / 1.05 s per 180°

Table and clearances

• Tilting/rotary table (A/C axes)

• Table size: 500 × 400 mm

• Table with T-slots (as per final configuration)

• Spindle nose to table surface (table horizontal): 50–560 mm

• Spindle nose to table centre (table vertical): 40–550 mm

Spindle

• Spindle chiller with 16 L cooling oil tank

• Programmable spindle orientation in 1° increments

Tool magazine and ATC

• ATC with recovery function; digital magazine display and external operating panel

• Tool selection: fixed addresses with automatic shortest-path selection

• Pull stud: Yamazaki ANSI

• Max tool length: 300 mm

• Max tool diameter with adjacent tools: 90 mm

• Max tool diameter with adjacent pockets empty: 130 mm

• Chip-to-chip time: 6.20 s

Measuring and probing

• Renishaw RMP600 radio workpiece probe

• MAZA-CHECK system

• Automatic tool length measurement and tool breakage detection

• G37 automatic tool length measurement

• Absolute positioning system

Coolant and chip management

• Through-tool high-pressure coolant: approx. 15 kgf/cm² (≈14.7 bar), approx. 35 L/min

• Coolant tank: 300 L

• Coolant washdown system and manual washdown gun

• Cooling for X/Y/Z ball screws

• Workpiece air blast

Control and software

• MAZATROL SmoothX CNC

• EIA/ISO programming package

• Simultaneous 5-axis control

• Additional 5-axis machining package for SmoothX

• 3D coordinate rotation

• Smooth synchronous tapping

• G00 Slope Constant (rapid optimization)

• Smooth restart

• Tilted machining plane

• Inverse Time Feed

• Extended work offsets: 300 pairs

• Variable macros: 600 variables

• High-speed machining and smoothing

• Geometric compensation for rotary axes

• Interfaces: USB, LAN, SD card

Construction, safety, and other features

• Electronic handwheel

• Three-colour signal tower

• Automatic machine power on/off and warm-up

• Roller linear guideways

• Full enclosure with top cover; interlocked operator door

• Work area lighting

• Intelligent Safety Shield (ISS)

• CE marking

Additional equipment

• CROWTHER right-side hinged-belt chip conveyor (for steel machining)

• GX500 mist extraction unit with extraction preparation

• European-market power transformer

• Machine installation kit

• Polish manuals and safety labels