HOMAG - Optimat KAL 330DE-EDG-HOM-2006-00003

• Line workpiece capacity:

  • Length 250–3000 mm

  • Width 120–1200 mm

  • Thickness 8–60 mm

• Edge bander (KAL 330) — base and transport

  • Continuous machine base; workpiece support with roller bar extendable ~800 mm

  • Transport chain 80 mm wide with rubber surface; precision guidance, hardened surfaces

  • Top pressure: driven belt

  • Technical data:

    • Feed speed 18–25 m/min

    • Working height 950 mm

    • Minimum working width: 55 mm at 22 mm thickness; 100 mm at 60 mm thickness (depending on workpiece length)

    • Workpiece overhang/supernatant 30 mm

    • Workpiece thickness 12–60 mm

    • Edge material from strip: 0.4–20 mm (max cross-section 900 mm²)

    • Edge material from coil: 0.3–3 mm (max cross-section: PVC 135 mm², veneer 100 mm²)

    • Max coil diameter 830 mm

    • Pneumatic connection 7–8 bar

• Infeed system and controls (integrated with KAL 330)

  • Flexible workpiece infeed system wz10 for automatic infeed (lengthwise and crosswise); for precisely sized, square parts

  • Stepless infeed guidance adjustment (axis), speed set at input terminal

  • Automatic side adjustment of units (workpiece overhang 30–80 mm) for gluing and post-processing

  • Input terminal; solvent applicator top/bottom

• Edge preparation and gluing

  • Pre-milling unit: 2 motors, each 4 kW, 150 Hz, 9000 rpm; electro-pneumatic control

  • Stepless vertical axis SF20 for automatic centering to panel thickness

  • Pre-melting unit with granule storage

  • Quick-lock system for QA/QE application unit; QA front glue storage for color change

  • Basic gluing unit A20; magazine height adjustment ±5 mm (manual spindle)

  • Extended magazine A6/A-E12/A20 for 2 coils (max Ø 830 mm); preheating station for QA/QE

  • Automatic pressure zone adjustment

• Trimming and milling

  • Trimming unit HL84 with standing trimming stop for sensitive edges

  • Pneumatic trimming motor adjustment (2 positions: flush/level and with overhang for contour milling)

  • Pneumatic chamfer/straight changeover; manual side trimming stop adjustment when edge thickness changes

  • Rough milling unit: 2 motors stacked, each 1.5 kW, 200 Hz, 12,000 rpm; height adjustment via top pressure

  • Pneumatic 2-position setting: roughing with ~0.2 mm overhang / without overhang

  • Reserved free space for a fine milling unit

  • Contour milling unit Servo FK13 automatic:

    • 2 motors each 0.4 kW, 200 Hz, 12,000 rpm

    • Servo-controlled movements; automatic 8-fold tool changer

    • Feed speed max 20 m/min; minimum spacing between workpieces 500 mm

    • Workpiece thickness 12–60 mm

    • Automatic FK adjustment for identical radii on different edge thicknesses; auto retract

    • FK workpiece guidance with additional clamping for min part length 120 mm (single-sided)

• Finishing and cleaning

  • Multi cleaning unit MN21 automatic:

    • Up to 3 profiles; tracing from top/bottom/side for chamfer and rounding on pre-milled PVC edges

    • Electropneumatic air nozzles; automatic chamfer/radius changeover; auto retract of upper/lower tool

    • Height adjustment via top pressure

  • PVC shavings separator top/bottom

  • Finish unit FA11 top/bottom:

    • Cleaning device with carbide knife; height adjustment via top pressure

    • Cleaning solvent spray; buffing unit; electropneumatic flat scraper control

  • Universal milling units: 2x UF11 controlled

    • Swiveling to max 90°; motor 6 kW; 30 mm shaft; motor positions horizontal/vertical

    • Stepless horizontal and vertical axes for each UF11

  • Belt sanding unit KS10 for straight edges; belt speed 10 m/s; oscillation

    • Automatic adjustment to edge thickness; auto retract; stepless torque adjustment

  • Cleaner 08 top/bottom: rotating linear brushes for surface cleaning

• Control: Power Control PC22
  

Additional equipment

• Infeed table: HOMAG Optimat TBL 100/10/16, fix stop left

  • Technical data:

    • Workpiece length min 120 mm; length max (for TBL100/25/12) 2500 mm

    • Workpiece width min 195 mm; max 1200 mm

    • Roller Ø 50 mm; roller spacing ~120 mm

    • Stepless feed speed 7–40 m/min

    • Approx. dimensions: length ~1000 mm; width 1800 mm

    • Side guidance with steplessly adjustable rollers

    • 1 air table 1700 × 650 mm

• Workpiece return: LIGMATECH ZHR30 “Boomerang” (standard return for large pieces)

  • Enables 1-person operation of single-sided throughfeed machines

  • Workpiece capacity: length 250–3000 mm; width 250–1200 mm; thickness 8–60 mm; max weight 60 kg

  • Lifting device at outfeed to level parts with the infeed air table

  • Pintles for small parts, sensor-controlled (automatic positioning) for easy turning

    • Workpiece dimensions for turning: length 50–200 mm; width 300–800 mm

  • Belt cleaning (single): fixed brush line