CHANGO - AUDI TSV D5 TÜRDE-ROB-OTH-2020-00001

CHANGO Machine

• Ultrasonic Welding System

• Control Unit Brand: Siemens

• Control Unit Model: S7-300 / S7-1500 PLC

• Number of Robots: 2

• Loading / Unloading Height: 900 mm

• Cycle Time: 262 s (without loading/unloading)

• Requested Cycle Time: 350 s

• Turntable Rotation: 180°

• Number of Welding Points: 85

• Surface Welding Points: 10

• Pin Staking Points: 71

• Rib Staking Points: 4

• Sonotrodes per Robot: 3

• Sonotrode Change Time: 10 s

• Welding Time per Point: 5 s

• Ultrasonic Generator Brand: Herrmann

• Generator Power: 1 kW

• Ultrasonic Frequency: 35 kHz

• Converter Frequency: 35 kHz

Including Robots

• Manufacturer: ABB

• Model: IRB 2600-20/1.65

• Quantity: 2

• Payload Capacity: 20 kg

• Number of Axes: 6 (per robot)

• Max. Reach: 1650 mm

• Robot Weight: 272 kg

• Controller for robots: ABB Robot Controller

Additional Equipment

• Rotary Indexing Table

• 2 Fixtures (PU + Brass Inserts)

• Herrmann Ultrasonic Generators (2x)

• Herrmann Converters (6x)

• Internal Sonotrode Cooling

• Quick Tool Changer

• Pneumatic Components (Festo)

• Linear Guides (ABBA / HIWIN)

• Omron / Schneider Electrical Components

• Electrical Control Cabinet

• Siemens TP1200 Touch Panel

• Exhaust System

• Electric Roller Shutter

• Safety Light Barrier (SICK / Leuze)

• Pilz Safety Switch

• Air Cylinders

• Displacement Sensors

• Pressure Gauge

• Maintenance Door

• Machine Frame

• Adjustable Foot Pads