SACFORM - CRL1503-6PL-OTH-SAC-2025-00001

• Capacity: 1500 mm width x 1–3 mm thickness (AL/MS), up to 1.5 mm (SS), 6-ton coils

• Materials: Aluminum (AL), Mild Steel (MS), Stainless Steel (SS)

• Finished sheet size: width 500–1500 mm; length 500–4000 mm

• Coil specs: ID 490/610 mm; OD max 1400 mm; weight max 6000 kg

• Line speed: 30 m/min free working speed (start-stop shear adds ~2.5 s per cut)

• Operators: 1

• Power and utilities:

  • Electrical: 380 V, 3-phase, 50 Hz; auxiliary 220 V, 50 Hz; 24 V DC solenoids

  • Installed power 32 kW; typical working consumption 13 kW

  • Pneumatic air: 6 bar

  • Hydraulics: service 120 bar; main service 220 bar; 2 hydraulic units, each 40 L

• Control and electronics: Siemens PLC; Siemens/Rexroth electronics and control panel; 7" touchscreen; remote support capability

Line configuration (included modules and key specs)

• Hydraulic coil loading car:

  • Capacity 6000 kg (single coil), max width 1500 mm, max OD 1400 mm

  • V-type bed, hydraulic traversing and lifting (300 mm stroke), panel control

• Single-mandrel hydraulic decoiler:

  • Capacity 6000 kg; max strip width 1500 mm; ID 490–610 mm; OD 1400 mm

  • Hydraulic mandrel with conical expansion; motorized drum with reducer, adjustable speed

  • Upper pressure/safety arm; laser sensor for controlled decoiling and auto stop

• Automatic routing/threading platform with servo bending arm:

  • Automatic coil threading and transfer to straightener

  • Bending arm: 2 rollers Ø110 mm, servo-driven; 2 pistons

  • Platform movement: hydraulic up/down and fwd/back; automatic, no manual threading

• Straightening unit:

  • Speed up to 30 m/min; working width 500–1500 mm

  • 11 rollers total: 7 straightening, 2 feeder, 2 pinch (all Ø110 mm)

  • Motorized straightener adjustment; hydraulic openable roller group

  • Pneumatic roller pressure; low-backlash gear group; gear material 8620

  • Vertical bearing guides; 2 guiding units; width adjustment via gear system

  • PVC coating feature included

• Servo feeder:

  • Speed up to 30 m/min; max width 1500 mm; thickness 1–3 mm

  • 2 servo rollers (upper/lower) Ø110 mm; roller material 4140

  • Encoder-based cut-to-length control; pneumatic pressure; low-backlash gears

  • Guiding: double-sided lateral guides, horizontal guide rollers, gear-width adjustment, right/left alignment to 90°

  • Servo control: automatic feeding cycle, programmable velocity, programmable cut length and quantity, memory for 250 programs and up to 50 lengths, 7" touchscreen, 8 external outputs

• Start-stop guillotine shear:

  • Cutting capacity 1–3 mm; width 1500 mm

  • Blade material 2379; high-carbon/high-chrome blades; 2 edges upper, 4 edges lower

  • Adjustable blade gap; mechanical sheet clamping

  • Approx. 2.5 s cycle time loss per cut; Teflon slideways on cutting beam

• Hydraulic and pneumatic brands: Bosch Rexroth/Bucher hydraulic valves; Festo/Pemaks pneumatics; motors Gamak/Yilmaz

• Electrical/automation: Siemens PLC; Siemens/Rexroth components; electrical cabinet and automation system

Notes

• Stainless steel capacity limited to max 1.5 mm thickness.

• The stated 30 m/min is free line speed; actual throughput depends on the start-stop shear cycle (~2.5 s per cut).