EMCO - Hyperturn 65 Powermill G2AT-TUR-EMC-2022-00001

• Main spindle (direct drive):

  • Max. torque: 250 Nm

• Subspindle (direct drive):

  • Max. drive power: 29 kN (as provided)

  • Max. torque: 250 Nm

  • Speed range: 0–5000 rpm

• Milling spindle (direct drive):

  • Max. drive power: 37 kW

  • Max. torque: 30 Nm

  • Speed range: 0–12000 rpm

• Tool turret (direct drive):

  • Max. drive power: 10 kW

  • Max. torque: 30 Nm

  • Speed range: 0–12000 rpm

• Kinematics and axes:

  • Cross slide at the top with turning/milling spindle as motor spindle; hydraulic clamping during turning

  • Y-axis travel: +/- 120 mm

  • B-axis with direct drive: +/- 120°, hydraulic clamping

• Tooling:

  • 40-position tool magazine, HSK-T63

  • 12-position radial turret with direct drive, BMT55P tool interface

• Spindles and clamping:

  • High-clamping cylinder with draw tube for main spindle

  • Full clamping cylinder with partial hollow clamping 66 x 550 mm deep in counter spindle

  • Programmable clamping pressure for main and counter spindle

  • External feed flushing on main and counter spindle

  • Mechanical holding brake on main and counter spindle

  • C-axis for main and counter spindle

• Control and HMI:

  • SINUMERIK ONE / OPERATE, EMCONNECT app-based UI

  • 22" multi-touch display

  • IPC with 240 GB

  • SHOPTURN dialog programming

  • 3D simulation and Drawing

  • Residual material detection

  • Unblocking from external memory

  • CAD reader (DXF import)

  • TRANSMIT and TRACYL for C-axis programming

  • USB interface, Network drive (Ethernet)

  • PC keyboard incl. HMI hotkey

  • LED status bar

• Fluids and utilities:

  • 2 coolant lines at 25 bar

  • 2 flushing pumps at 4.3 bar

  • Control cabinet air conditioning unit

  • Cooling system for spindle motors, milling spindle, B-axis torque motor, and turret direct drive

  • Hydraulic unit

  • Machine light

  • 8 leveling elements

• Feedback/measurement:

  • Glass scales: X1 (incl. air system), Y1, Z1, X2 (HT65-PM-G2 / 840D-sl)

Additional equipment

• Chip management and filtration:

  • Hinged belt chip conveyor, discharge height 1200 mm

  • Belt filter system, 980 liters

  • Dirty water pump

• Control/monitoring options:

  • BAOD-SL electronic handwheel (portable, magnetic mount for Siemens controllers)

  • EMCO tool breakage and wear monitoring / B40D-SL

  • Wireless probe / HSK drill breakage control BK-MICRO

  • 4-axis turning / balance cutting (SINUMERIK option)

  • Alternative-end spindle speed (SINUMERIK option)

  • Turret as tailstock (SINUMERIK option)

  • Counter spindle as tailstock (SINUMERIK option)

• Bar feeder (specifications as provided):

  • Bar length: 300–1200 mm

  • Bar diameter: 10–104 mm

  • Material support surface (front view): 800 x 1250 mm

  • Material capacity: 12 bars with 65 mm diameter

  • Max. load capacity: 400 kg (max. 74 kg/bar)

  • Rectangular material: min. edge length 6 mm; max. circumference 105 mm

  • Hexagonal material: SW 5 to 85 mm

  • Round material: <15 mm

  • Push rod retraction depth: 1470 mm

  • Power supply: 24 V DC (interface)

  • Dimensions: length 1800 mm; width 1315 mm

  • Slide/spindle height: 1090–1330 mm

  • Weight: approx. 620 kg