CLOOS - Welding Shop System (2012)DE-WEL-DES-2012-00001

Technical Specifications

• System Type: Complete modular robotic welding cell / enclosed welding booth system

• Enclosure Dimensions: Approx. 16,500 × 10,000 × 3,500 mm (L × W × H)

• Robot Systems: 2 × CLOOS QRC 350 articulated welding robots

  • Controller: ROTROL V6

• Torch Cleaning Stations: 2 × CMR 7C automatic torch cleaning stations (one per robot)

• Installed Welding Torches:

  • 2 × PPAW (Plasma Powder Arc Welding) torches

  • 2 × MIG/MAG welding torches

• Welding Power Sources:

  • 2 × CLOOS Qineo Pulse 350 A power sources

  • 2 x Qineo TIG Tronic 350

  • 2 × PPAW 350 A plasma power sources

• Extraction Systems:

  • 2 × ULMATEC IRF 40-2-2 / 3.0 MD extraction units

  • Motor power: 3.0 kW

  • Power supply: 400 V / 50 Hz

  • Airflow: 4,080 m³/h per unit

  • Maximum vacuum: 3,230 Pa

  • Filter area: 40 m²

  • 2 permanent filter cartridges (Category M)

  • Manual rotary filter cleaning

  • Dust collection drawer (approx. 25 L)

  • Internal ducting / piping system

• Extraction Ducting:

  • Approx. 10 m spiral ducting (Ø224 mm)

• Robot Equipment:

  • Point editor

  • Quinto II serial interface

  • MC3 / TIG / Quinto analogue interface

  • MDA 4 interface card

  • Plug-in I/O expansion (16 inputs / outputs)

  • Qirox V5 welding technology switching

  • Qirox Safety Controller

• Cooling System: Water cooling unit

• Gas Equipment:

  • Argon pressure regulator

  • Powder control system

  • Powder feeder CPF1-6

  • Powder distributor (VSP)

• Workholding:

  • Angle clamping fixtures

  • Rotary worktables with pneumatic clamps

• Installation Type: Stationary

Additional Information:

• Robot Operating Hours:

  • Robot 1: 45,532 h

  • Robot 2: 41,412 h